Various Induction Coil Inductor For Induction Heater Customs Design
Induction coil design
It is within the induction coil that the varying magnetic field
required for induction heating is
developed through the flow of alternating current. So coil design
is one of the most important
aspects of the overall system. A welldesigned coil provides the
proper heating pattern for your
part and maximizes the efficiency of the induction heating power
supply, while still allowing easy
insertion and removal of the part.
Induction coils are normally made of copper tubing - an extremely
good conductor of heat and
electricity - with a diameter of 1/8" to 3/16"; larger copper coil
assemblies are made for applications
such as strip metal heating and pipe heating. Induction coils are
usually cooled by circulating water,
and are most often custommade to fit the shape and size of the part
to be heated. So coils can have
single or multiple turns; have a helical, round or square shape; or be designed as internal
(part inside coil)
or external (part adjacent to coil). There is a proportional
relationship between the amount of current flow
and distance between the coil and part. Placing the part close to
the coil increases the flow of current and
the amount of heat induced in the part. This relationship is
referred to as the coupling efficiency of the coil.
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